Duties & Responsibilities:
- Works order obtained for all planned activities from maintenance planner and maintenance team leader.
- All relevant information obtained to conduct activities – eg drawings, manufacturers manual etc.
- Spares and tools required are located and obtained
- Jobs prioritized to maximize product quality and line intensity (within set maintenance schedule)
- Permission to stop plant/ process and time required is negotiated with relevant customers.
- Feedback provided timeously to planner and maintenance team leader on deviations to schedule and on work to be completed.
- Daily, weekly and shutdown activities executed according to schedule in work order.
- Plant/ process isolated as per relevant procedures.
- Maintenance and repairs carried out as per works order meeting all the quality requirements.
- Plant/ equipment/ process commissioned after job and handed over to customer for approval
- Information collated, documented and feedback provided to relevant customers and maintenance planner/ team leader.
- Failures/ problems/ deviations on all electrical/ automation related investigated and root causes identified, verified and corrective action taken according to procedures.
- Spares and tools obtained using the appropriate systems as per work instruction.
- Breakdowns repaired with the minimum production downtime.
- 2nd line support (team leader) called in immediately if it is identified that repair cannot be affected without further support.
- Report on breakdowns & repairs carried out completed as per work instruction.
- Plant/ equipment/ process commissioned after job and handed over to customer for approval
- Information/ feedback collated, documented and provided to relevant customers.
- Statutory planned maintenance activities executed according to schedule.
- All relevant Health & Safety legislation complied with!
- Unsafe conditions & work practices are identified and actioned immediately.
- Relevant safety equipment and protective clothing are utilized
- Hazardous substances are used, handled and disposed of as per procedures.
- Health & Safety incidents are reported & actioned as per procedures.
- All housekeeping standards are adhered to.
- Shift handovers conducted according to standard process.
- All line and equipment specific problems and outstanding work communicated to other shifts.
- Active participation in line’s production and maintenance meetings
- Attend maintenance meetings when on day shift.
- All work orders completed and signed off by maintenance team leader.
- All reporting standards adhered to as per work instructions.
- All root cause analyses recorded and documented according to required format.
- Operator controlled system and process issues identified
- Operators coached and trained to perform activities (within their scope of expertise) to ensure proper asset maintenance.
- Coaching provided on autonomous maintenance activities.
