Refurbishment Line Coordinator

Full Time 1 week ago Zambia

Employment Information

What you would be expected to do:

Operations Management

  • Plan, organise, and oversee daily refurbishment center operations.
  • Manage end-to-end product flow from inbound receipt to outbound dispatch.
  • Set and monitor operational targets to ensure throughput, quality, inventory accuracy, and turnaround time (TAT) KPIs are consistently achieved.
  • Monitor workflow across all refurbishment stages and eliminate operational bottlenecks.
  • Ensure efficient utilisation of manpower, equipment, tools, and workspace.
  • Minimise work-in-progress inventory and operational backlogs.
  • Help continuous improvement initiatives to increase productivity and operational efficiency.

Inventory Management & Product Traceability

  • Maintain absolute inventory accountability for all products, spare parts, harvested components, refurbished units, and field return goods.
  • Ensure complete serial-level traceability of all products throughout the refurbishment lifecycle.
  • Maintain accurate historical records of every product movement from receipt through final disposition.
  • Ensure any product can be traced back to its origin, screening outcome, repair history, harvested components, technicians involved, and final status.
  • Conduct regular stock reconciliations and investigate inventory discrepancies.
  • Implement and enforce inventory control processes including cycle counts, stock audits, and inventory variance investigations.
  • Ensure accurate serialization and tracking of products and components at all refurbishment stages.

Inbound Operations & Screening Management

  • Oversee the physical receipt, verification, classification, and recording of all inbound products.
  • Ensure inbound stock is accurately received both physically and within the CRM system.
  • Perform thorough reconciliations between physical inventory and system records without shortcuts or process deviations.
  • Ensure screening activities are completed accurately and consistently.
  • Validate the quality and accuracy of all screening and diagnostic data entered into the system.
  • Monitor inbound processing efficiency and identify improvement opportunities.

CRM & Systems Compliance

  • Ensure all stock movements are updated in the CRM and inventory management systems in real time.
  • Drive system compliance across all refurbishment activities.
  • Ensure physical inventory and system inventory remain aligned at all times.
  • Monitor data integrity and investigate discrepancies immediately.
  • Generate operational reports and dashboards from CRM and inventory systems.
  • Help implementation of system enhancements and process automation initiatives.

Product Failure Checks & Quality Intelligence

  • Ensure accurate categorisation and recording of product failures and screening outcomes.
  • Conduct detailed check of product issues and failure trends, including:
  • Perform root cause investigations and identify corrective and preventive actions.
  • Generate periodic reports showing defect percentages, trends, recurring issues, and refurbishment.
  • Provide actionable insights to management, quality, engineering, and product teams.
  • Drive initiatives to reduce recurring product failures and improve refurbishment outcomes.

Refurbishment Process & Assembly Line Management

  • Manage and optimise workflow across all refurbishment stages
  • Ensure products and components are accurately sorted and processed at each stage.
  • Monitor assembly line performance and implement corrective actions where necessary.
  • Ensure standard operating procedures are consistently followed.
  • Drive continuous improvements to throughput, quality, and productivity.

Spare Parts & Component Management

  • Ensure optimal stock levels of spare parts and reusable components.
  • Monitor component recovery rates and refurbishment.
  • Ensure harvested components are properly tested, recorded, stored, and utilised.
  • Work closely with supply chain teams to forecast spare parts requirements.
  • Minimise stock-outs while avoiding excessive inventory holdings.

Team Leadership & Development

  • Lead, coach, and develop refurbishment center personnel, including technicians, associates, inventory staff, and casual workers.
  • Train teams on refurbishment processes, inventory controls, quality standards, safety requirements, and system usage.
  • Conduct regular performance reviews and identify training and development opportunities.
  • Foster a culture of accountability, discipline, continuous improvement, and operational excellence.
  • Ensure teams have the tools, materials, equipment, and help necessary to achieve operational goals.

Quality Assurance

  • Implement and enforce quality control standards throughout the refurbishment process.
  • Ensure accurate grading and classification of refurbished products.
  • Investigate quality escapes and recurring defects.
  • Monitor quality performance metrics and drive corrective actions.
  • Ensure refurbished products consistently meet company quality standards before release.

Cost Management & Reporting

  • Monitor refurbishment center operating costs, including labour, casual workforce expenses, spare parts consumption, utilities, and material losses.
  • Check refurbishment cost per unit and identify cost-reduction opportunities.
  • Prepare weekly and monthly operational performance reports.
  • Report on productivity, inventory accuracy, quality performance, turnaround times, recovery rates, and operational costs.
  • Provide management with recommendations to improve operational performance.

Health, Safety & Compliance

  • Ensure the refurbishment center operates in compliance with health, safety, environmental, and company regulations.
  • Conduct regular safety inspections and audits.
  • Maintain high standards of cleanliness, organisation, and workplace discipline.
  • Coordinate preventive maintenance of equipment, tools, and workstations.
  • Ensure proper handling, segregation, and disposal of e-waste in accordance with company policies and regulatory requirements.

You might be a strong candidate if you:

  • Top marks at a top regional or globally recognized university with a degree in engineering, supply chain management, operations management, industrial engineering, manufacturing, or related disciplines.
  • An advanced degree is an added advantage.
  • 5+ years of experience managing refurbishment, manufacturing, repair, warehouse, or production operations.
  • Proven experience managing inventory, warehouse operations, and technical teams in a fast-paced environment.
  • Strong knowledge of inventory control, product traceability, and ERP/CRM systems.
  • Demonstrated experience in root cause checks, quality management, and process improvement.
  • Strong analytical and reporting capabilities with the ability to translate operational data into actionable insights.
  • Experience managing spare parts, returned goods, refurbished products, and component recovery operations.
  • Excellent organizational skills with the ability to manage multiple priorities simultaneously.
  • Strong coaching and people development skills.
  • Excellent verbal and written communication skills.
  • Strong problem-solving abilities.
  • Ability to maintain calm under pressure and drive results in demanding environments.
  • High attention to detail and to operational excellence.
  • Demonstrates humility, integrity, accountability, and ownership.
  • Driven by the social mission of providing affordable energy solutions to underserved communitie

What we offer (in addition to compensation and statutory benefits):

  • Professional growth in a dynamic, rapidly expanding, high-social-impact industry.
  • An open-minded, collaborative culture made up of enthusiastic colleagues who are driven by the challenge of innovation towards profound impact on people and the planet.
  • A truly multicultural experience: you will have the chance to work with and learn from people from different geographies, nationalities, and backgrounds.
  • Structured, tailored learning and development programs that help you become a better leader, manager, and professional through the Sun Center for Leadership.
Job location
Refurbishment Line Coordinator
Greenlight Planet Zambia
1 Vacancy - Full Time
Zambia, Zambia
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